Engine failure / loss of propulsion — onboard response
Loss of propulsion transforms a vessel from a regulated traffic participant into a drifting hazard under COLREGs Rule 27. Correct initial actions — NUC signals, urgency communication, and systematic engineering diagnosis — determine whether the situation is controlled or escalates to a collision or grounding. This tree follows SOLAS Chapter V, ISM Code Element 8, and COLREGs.
Immediate bridge actions
- Ring telegraph to STOP (if not already stopped). Note the time, ship position (Lat/Long), and heading in the deck log.
- Display NUC signals immediately per COLREGs Rule 27(a): two all-round red lights vertically (night) and two black balls vertically (day). Do not wait for engineering assessment before displaying NUC — you are NUC the moment you lose the ability to manoeuvre.
- Broadcast on VHF Ch 16: "SECURITE SECURITE SECURITE — All ships — this is [name/MMSI] — vessel not under command — position [Lat/Long] — [heading] — [vessel type and length] — keep clear."
- Send a DSC urgency alert (PAN PAN) on VHF Ch 70: category Urgency, nature of distress "Not under command". Voice follow-up on Ch 16 per GMDSS procedure (SOLAS Reg IV/7).
- Post continuous radar watch. Plot all vessels within 10 nm. Calculate CPA and TCPA for every contact. If any CPA is less than 1 nm within 15 minutes, contact that vessel on Ch 16 directly.
- Inform the DPA by telephone or Inmarsat immediately. Log the call time and content. SOLAS V/34 and ISM Code Element 8 both require the Master to exercise professional judgement on escalation.
Engine-room troubleshooting decision tree
- Fuel supply: Check fuel oil pressure at ME inlet (target: HFO 6–8 bar, MDO 4–6 bar). Check fuel filters — primary and fine filters; change over to standby filter. Check HFO viscosity: temperature at heater outlet, confirm 16–20 cSt at fuel pump inlet. If pressure low: check transfer pump, check settling and service tank levels.
- Cooling water: Check sea water (SW) cooling pump suction — sea chest blocked? Switch to secondary sea chest. Check fresh water (FW) cooling temperature — high temperature trip? Reset HT/LT cooling pumps. Check keel cooler if fitted.
- Lubricating oil: Check main bearing LO pressure (normal: 3–5 bar underway). If low: check LO sump level, check standby LO pump, investigate any LO leak at shaft seals. Do not restart the ME if LO pressure cannot be confirmed above minimum run pressure.
- Starting air: Check starting air receiver pressure (minimum 25 bar for start; normal 30 bar). If low: check starting air compressor — run to recharge. Check starting air manifold valve and distributor.
- Control system / automation: If the engine tripped on alarm: identify the trip signal on the alarm monitoring system. Common trips — high exhaust temperature, low LO pressure, high FW temperature, overspeed, slow-down or shutdown relay activation. Reset only after the root cause is confirmed safe.
- Restart attempt sequence: Confirm LO pressure confirmed, cooling water confirmed, fuel supply confirmed, starting air above 25 bar, no outstanding shutdown relays. Disengage turning gear. Ring bridge: "Ready to start main engine." Attempt start on bridge telegraph order. Maximum three start attempts; if unsuccessful, report to bridge and Chief Engineer — do not continue starting attempts without engineering authorisation.
Drift assessment and collision avoidance
- Calculate leeway: vessel beam area vs underwater lateral area. Typical bulk carrier drifts 10–15° to leeward of the wind at 1–3 knots in Beaufort 5. Check current set from pilot chart or ECDIS tidal overlay.
- Plot predicted position after 30 minutes and 60 minutes. Identify hazards: shoaling water (check under-keel clearance), TSS lanes, offshore structures, other anchorages.
- If approaching shoal water with less than 2 nm clearance in 60 minutes: request towage immediately. Do not wait for engineering to confirm failure duration.
- Anchor as a last resort if depth permits and the cable will hold: a ship at anchor in an emergency is preferable to a grounding. Notify MRCC and display anchor lights/shapes.
Towage and commercial response
- Contact the P&I Club correspondent at the nearest port before engaging any tug. Salvage tow on LOF (Lloyd's Open Form) gives the tug a salvage claim; a commercial towage contract (TOWHIRE / TOWCON) does not. If the ship is in distress, the tug may insist on LOF — consult P&I before signing.
- Contact the ship's agent at the nearest suitable port. Agent can source local tug operators faster than the office in most ports.
- In US territorial waters (within 12 nm): notify the US Coast Guard on Ch 16. OPA 90 Salvage and Marine Firefighting (SMFF) regulations require the Master to contact the vessel's SMFF provider for loss of propulsion within 3 nm of the US coast. Non-compliance creates OPA liability exposure.
- Rig towing gear on the forecastle in advance: bitter end of anchor cable, towing pennant, and messenger line ready. Do not wait for the tug to arrive before preparing the tow point.
MARPOL and spill prevention
- Engine failure can cause overflow at the fuel oil purifier, crankcase drain trays, or stern tube seal. Inspect bilge high-level alarms and engine room drain trays immediately.
- If oil has entered the bilge: activate SOPEP (MARPOL Annex I Reg 37). Do not pump oily bilge overboard — use oil-water separator or transfer to slop tank.
- If oil is sighted on the water surface: notify nearest coastal state, nearest port state, and DPA. Record in Oil Record Book Part I (ORB). Failure to notify is a criminal offence under MARPOL Article 8.
- If in an ECA (Emission Control Area): ensure any switch from HFO to low-sulphur fuel during the restart sequence is recorded in the ship's Fuel Changeover Log (MARPOL Annex VI Reg 14).
After the incident
- Write a full engine failure report: time, cause, actions taken, duration of NUC, communications log, restart time. Submit to DPA and flag-state if required.
- Review ISM Code Element 8 drill records — was the crew prepared? Update the emergency procedure if gaps identified.
- Arrange class survey of the main engine if any mechanical damage occurred before the next sea passage.
Sources: COLREGs 1972, Rule 27 (vessels not under command or restricted in their ability to manoeuvre); SOLAS Consolidated Edition 2020, Reg V/34 (safe navigation and avoidance of dangerous situations), Reg V/34-1; ISM Code (Resolution A.741(18) as amended) Element 8 (emergency preparedness); MARPOL Annex I Reg 37 (SOPEP), Annex VI Reg 14 (sulphur content ECA); IMO Resolution A.890(21) (Principles of Safe Manning). See also NUC signals, LOF salvage, and COLREGs Rule 27.